Production Process Overview
Sampling Process First
Sealed Samples
Before bulk production of any knitting products, we undertake a critical sampling process. This involves creating sealed samples for customer approval, allowing clients to confirm that the samples meet their expectations. This step is essential for identifying any necessary modifications and ensuring that the product is good to go ahead for mass production.
1. Yarn Spinning & Winding
At Aaronlook, we are committed to providing the top-grade and Eco-Friendly yarn materials for our knitting fashion accessories, we are constantly searching new materials and yarn suppliers for product innovation and development.
2. Yarn/Fabric Dyeing
Dyeing is an very important technique ensures that the color penetrates the yarn thoroughly, providing uniform and vibrant hues. The dyed yarn undergoes rigorous quality checks to ensure color consistency, fastness, and overall quality. This includes visual inspection, color matching tests, and physical testing for strength and durability.
3. Knitting/Weaving
Depends on the product style and feature, various knitting techniques can create different fabric patterns and designs. High speed computer jacquard knitting and rapier loom weaving machines are the major types we are using for our products.
4. Printing
We use different printing methods, allowing for a range of designs and textures. We normally use bed screen printing for knitted scarves.
5. Post Processing
After producing the semi-finished products (knitting body), based on the final product design, several post-processing steps will be followed, including cutting, fabric brushing, linking, edge-locking, shearing, fringe twisting, sewing, ironing, etc, every step matters for the overall quality.
6. Inspection
We conduct internal inspection process to ensure the products quality based on AQL standard, and accept 3rd-party inspection services as well.
7. Packing
At Aaronlook, we provide various packaging solutions according to customer’s specific requirements, labels and packing boxes can be customized for your branding purpose.
